Structure

Building the foundation. Understanding packaging structure.

Over a Century of Packaging Expertise

Jones Healthcare Group has built over a century of knowledge and technical expertise in creating folding cartons for regulated industries, always with a focus on compliance while promoting consumer well-being. We support your packaging journey from structure and design ideation through to the finished product, with vendor-managed inventory services that improve the supply chain, allowing you to focus on your core business.


In this section, you'll discover the critical aspects of packaging structure—ensuring your product is protected from environmental sensitivities and transportation damage, while also creating consumer- and patient-friendly designs.

Critical Packaging Considerations

When designing packaging, it's crucial to consider factors like dimensions, carton style, and substrate to ensure your product is protected, easy to handle, and visually appealing. Each element—from filling method to storage conditions—plays a role in maintaining product integrity and enhancing consumer experience. Understanding these key aspects will help you make informed decisions that meet both practical and aesthetic needs.

  • Dimensions

  • Carton Style (e.g., PLL, ABTT, SE sleeve)

  • Filling Method (hand-formed or machine-formed)

  • Line specific requirements

  • Product Weight

  • Substrate

  • Caliper

  • Packaging Life Cycle (filling, shipping, end-use)

  • Retail Display Considerations

  • Storage Conditions

  • Sample of product or current packaging
    (or drawing)

Types of Structural Designs

Packaging comes in many structural designs, each suited for different product types and needs. From reverse tuck and seal end cartons to auto bottom and blister cards, these structures ensure product protection and functionality. Custom designs can also be developed to address specific packaging challenges, such as fitting unique shapes or improving shelf presence. Understanding the variety of available structures allows for better decision-making based on product and industry requirements.

Reverse tuck

Seal end

Auto bottom tuck top

Auto bottom display

Straight tuck end

Klik-Lok

Packaging Structures with PLL in Mind

Plain Language Labelling (PLL) ensures that critical product information is clear and accessible without increasing packaging size. Multi-panel PLL cartons are designed to meet regulatory requirements, like Health Canada’s directives, while maintaining efficient production and preserving shelf space.

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Want to Learn More?

Ready to get started on your packaging journey? Connect with our team for expert guidance and discover the right structural design to meet your specific needs. Explore our resources or reach out to discuss how we can support your packaging goals.